First and foremost: Miriam was right and I was wrong. I doubted that the old vinyl floor in our kitchen was contaminated with asbestos. Miriam, on the other hand, was certain. I guess I didn’t think we would be that unlucky, but she showed me websites with pictures of vinyl floors that looked suspiciously like ours, and argued passionately that we should have the old floor checked before we just went ripping it out. So we put a small chunk of the flooring into a plastic bag, put that plastic bag into another plastic bag, and FedExed that to a lab in Orlando. A day later we learned that the floor did, indeed, have a substantial quantity of asbestos. So, again, for the record, I was wrong.
The floor that was tainted was not the top layer of vinyl. Rather, it was a layer or two below the black and white checkerboard tiles that the previous owners installed – a green-yellow swirl that must have matched the old countertop perfectly. Conventional wisdom holds that asbestos should be removed by qualified professionals, so I began making phone calls. Nobody in Gainesville deals with asbestos, I learned. But a firm in Jacksonville was professional and prompt, and soon enough a white van driven by two men with haz-mat suits pulled into the driveway.
Once in the house they went to work sealing off the kitchen from the adjacent rooms using thick sheets of plastic, and ran an air pump with a special filter attached to a length of hose. From outside I could hear loud banging noises. Then, after about an hour the men emerged, declared the kitchen all clear, and loaded heavy bags of tainted flooring into the back of their van. They had taken away the asbestos floor, the non-suspect floor that was on top of it, and the rotten wood that was underneath it all. Years of leaking sinks or dishwashers had done some damage. I was glad to not have to mess with all of that myself, but it would be one of only two jobs handled by professionals during this whole project (the other would be installation of the countertops).
The asbestos guys left me with a bare concrete floor coated with a layer of old black adhesive. I could certainly have applied the new porcelain tile directly atop the concrete, but that would have left me with a finished floor a half-inch below the level of the parquet in the living room. I didn’t want that. So I purchased nine or so sheets of a cement backerboard called WonderBoard, or something like it. The “wonder” of it is that anyone can pick it up, since a sheet weighs a ton, and the edges are rough and painful. I couldn’t fit these panels into our car. It was a big hassle. The boards were adhered to the concrete foundation with plain old mortar like you’d use with tile. It took hours of grueling work to set all the sheets in place, tape the seams, and seal the joints.
A few days later I set to work on the tile. We chose twelve-inch-square porcelain tiles in a fairly neutral shade, but one which perfectly matched the wallpaper, and looked good with the yet-to-be-installed cabinetry. Miriam selected a fairly narrow width between tiles, and I had spacers to keep the tiles properly situated. I installed all the whole tiles one night, then went back the next day to set the cut pieces. I don’t remember how many cut pieces there were, but it was a lot. Something like fifty. The tile saw I had purchased from someone off Craigslist worked, but was slow as could be. I was outside one night until after dark cutting. But the cut pieces installed just the same as the whole pieces, and I felt relieved to have the whole thing ready for grout.
Grouting a floor is a miserable chore. It isn’t that it is mentally taxing. Nor is it even terribly detail-oriented like, say, trim carpentry or complez tilework. Rather, it’s fatiguing. It requires a decent amount of pressure with a rubber float to get the grout in all the joints. But that’s just the beginning. Once that’s done you still have to wipe it all down with a sponge several times. That’s where I became exhausted, and several times just rolled over and laid flat on my back in the middle of a wet, sandy floor. But after a couple passes with a sponge the tiles looked spiffy, and the whole room looked new.
The next step was installing cabinetry.
Filed under: House on June 16th, 2011 | No Comments »